컨베이어를 통해 이송되는 원료의 순간 유량을 로드셀과 스피드 센서를 이용하여 정밀 연산하고 적산함으로써 이송량을 정확 하게 측정합니다.
INTEGRATOR를 통하여 순간 유량 및 적산값을 송출합니다. Weighing Device와 Speed Sensing Unit, Integrator 로 구성되며 기존 컨베이어에 간섭이 없는 위치를 선정하여 설치하게 되며 1개 혹은 4개까지의 Idler를 이용하여 계량정도를 향상 시킬 수 있습니다.
당사는 2개 이상의 Idler를 이용하여 계량하는 것을 권고하고 있습니다.

Belt Scale

전체

MUS

Overview

Milltronics MUS is a modular designed, medium to heavy-duty belt scale for process indication.
Idler not included with belt scale.

Benefits

  • Unique modular design
  • Simple installation
  • Low cost
  • Easy retrofit

Application

Milltronics MUS operates with products like aggregates, sand, or minerals, providing continuous in-line weighing at a minimal cost. With no cross bridge, this versatile unit will fit most conveyor widths and standard idlers, and product build-up is reduced.

The construction and easy assembly of the MUS ensures quick delivery to meet even the tightest of schedules. Where scales are moved from conveyor to conveyor, the MUS also provides unmatched flexibility.

Operating with Milltronics BW500, or SIWAREX FTC microprocessor-based integrators, the MUS provides indication of flow rate, total weight, belt load, and speed of bulk solids materials on a belt conveyor. A speed sensor monitors conveyor belt speed for input to the integrator.

Dimensional drawings

MUS dimensions in mm (inch)

MSI / MMI

Overview

Milltronics MSI is a heavy-duty, high accuracy full-frame single idler belt scale used for process and load-out control. Idler not included with belt scale.

Milltronics MMI is a heavy-duty, high accuracy multiple idler belt scale used for critical process and load-out control. Idler not included with belt scale.

Benefits

  • Milltronics MSI belt scale
  • Outstanding accuracy and repeatability
  • Unique parallelogram style load cell design
  • Fast reaction to product loading; capable of monitoring fast moving belts
  • Rugged construction
  • SABS approval (South Africa), OIML, MID, and Measurement Canada
  • Milltronics MMI belt scale
  • Exceptional accuracy and repeatability
  • Unique parallelogram style load cell design
  • Suitable for uneven or light product loading
  • Capable of monitoring fast moving belts
  • Low cost of ownership
  • NTEP, OIML, MID and Measurement Canada approved

Application

Milltronics MSI belt scale

Milltronics MSI belt scale provides continuous in-line weighing on a variety of products in primary and secondary industries. It is proven in a wide range of tough applications from extraction (in mines, quarries and pits), to power generation, iron and steel, food processing and chemicals. The MSI is suitable for monitoring such diverse products as sand, flour, coal, or sugar.

The MSI’s proven use of parallelogram-style load cells results in fast reaction to vertical forces, ensuring instant response to product loading. This enables it to provide outstanding accuracy and repeatability even with uneven loading and fast belt speeds.

Operating with Milltronics BW500, or SIWAREX FTC microprocessor-based integrators, the MSI provides indication of flow rate, totalized weight, belt load, and belt speed of bulk solid materials. A speed sensor monitors conveyor belt speed for input to the integrator.

The MSI is installed in a simple drop-in operation and may be secured with just four bolts. An existing idler is then attached to the MSI dynamic beam. With no moving parts, maintenance is kept to a minimum, with just periodic calibration checks required.

Milltronics MMI belt scale

Milltronics MMI belt scale consists of two or more MSI single idler belt scales installed in series. It provides high accuracy continuous in-line weighing on a variety of products in primary and secondary industries. The MMI system is proven in a wide range of tough applications from extraction to power generation, iron and steel, food processing and chemicals. The MMI is suitable for monitoring such diverse products as fertilizer, sand, grain, flour, coal, or sugar.

The MMI’s proven use of parallelogram-style load cells results in fast reaction to vertical forces, ensuring instant response to product loading. This enables it to provide outstanding accuracy and repeatability even with uneven or light loading, short idler spacing and fast belt speeds. Operating with Milltronics BW500 or SIWAREX FTC integrator (for custody transfer applications), the MMI provides indication of flow rate, total weight, belt load and belt speed of bulk solids materials on a belt conveyor. A speed sensor monitors conveyor belt speed for input to the integrator.

The MMI is installed in a simple drop-in operation and may be secured with just eight bolts and existing idler sets, secured to the dynamic beam. With no moving parts, maintenance is kept to a minimum, with just periodic calibration checks required.

Dimensional drawings

MSI dimensions

Conveyor belt width Mounting scale width A Minimum drop-in width B C D E Weight (approx.)
18 inch
(457 mm)
27 inch
(686 mm)
23.25 inch
(591 mm)
9.5 inch
(241 mm)
5.5 inch
(140 mm)
7 inch
(178 mm)
82 lb
(37 kg)
20 inch
(508 mm)
29 inch
(737 mm)
25.25 inch
(641 mm)
9.5 inch
(241 mm)
5.5 inch
(140 mm)
7 inch
(178 mm)
85 lb
(39 kg)
24 inch
(610 mm)
33 inch
(838 mm)
29.25 inch
(743 mm)
9.5 inch
(241 mm)
5.5 inch
(140 mm)
7 inch
(178 mm)
90 lb
(41 kg)
30 inch
(762 mm)
39 inch
(991 mm)
35.25 inch
(895 mm)
9.5 inch
(241 mm)
5.5 inch
(140 mm)
7 inch
(178 mm)
99 lb
(45 kg)
36 inch
(914 mm)
45 inch
(1 143 mm)
41.25 inch
(1 048 mm)
9.5 inch
(241 mm)
5.5 inch
(140 mm)
7 inch
(178 mm)
107 lb
(49 kg)
42 inch
(1 067 mm)
51 inch
(1 295 mm)
47.25 inch
(1 200 mm)
9.5 inch
(241 mm)
5.5 inch
(140 mm)
7 inch
(178 mm)
116 lb
(53 kg)
48 inch
(1 219 mm)
57 inch
(1 448 mm)
53.25 inch
(1 353 mm)
9.5 inch
(241 mm)
5.5 inch
(140 mm)
7 inch
(178 mm)
125 lb
(57 kg)
54 inch
(1 372 mm)
63 inch
(1 600 mm)
59.25 inch
(1 505 mm)
12 inch
(305 mm)
8 inch
(203 mm)
7inch
(178 mm)
175 lb
(79 kg)
60 inch
(1 524 mm)
69 inch
(1 753 mm)
65.25 inch
(1 657 mm)
12 inch
(305 mm)
8inch
(203 mm)
7inch
(178 mm)
193 lb
(88 kg)
66 inch
(1 676 mm)
75 inch
(1 905 mm)
71.25 inch
(1 810 mm)
12 inch
(305 mm)
8inch
(203 mm)
8inch
(203 mm)
229 lb
(104 kg)
72 inch
(1 829 mm)
81 inch
(2 057 mm)
77.25 inch
(1 962 mm)
12 inch
(305 mm)
8inch
(203 mm)
8 inch
(203 mm)
247 lb
(112 kg)

Other widths available - check configuration information. Sizes are from 18 inch (457 mm) to 96 inch (2 438 mm) in 1 inch (25.4 mm) increments. All sizes are nominal.

Note: Dimension B must be approx. 3/8 inch or 10 mm less than Y dimension of the conveyor (see Application Questionnaire on page 4/3).

Belt Scale용 INTEGRATOR는 CFW용 INTEGRATOR와 같은 사양입니다.
다만 Belt Scale은 속도제어를 하지 않으므로 PID Module이 제외됩니다.
Belt Scale용 ACCESSORY는 CFW용 ACCESSORY와 같은 사양입니다. 다음과 같은 품목이 추가 됩니다.

TASS

Overview

Milltronics TASS is a compact low-profile, wheel-driven return belt speed sensor, ideal for use on mobile crushers and in constricted spaces.

Benefits

  • Rugged design
  • Easy, low cost installation
  • Compact, low-profile speed sensor
  • IP67 rated

Application

Milltronics TASS speed sensor operates in conjunction with a conveyor belt scale, providing signals to an integrator (Milltronics BW500, or SIWAREX FTC) which computes the rate of material being conveyed. The trailing arm speed sensor monitors conveyor belt speed, with the output signal transmitted by cable connection to the integrator.

Easily installed close to the belt scale assembly, the TASS provides a signal generated as the wheel rotates on the return belt. Pulses are generated by the internal proximity switch detecting the rotation of the five spoked wheel. The TASS is mounted to the static beam of the belt scale or to a structural cross member via a pivoting bracket assembly.

The TASS is a compact, low-profile, rugged speed sensor, most often used on mobile crusher applications where space is limited. The TASS output can be applied to any Milltronics belt scale integrator.

Design

TASS Installation

Technical specifications

Milltronics TASS
Mode of operation Measuring principle Proximity sensor provides pulse to integrator
Typical application Mobile crusher
Input • Bi-directional wheel rotation
• 25 … 350 rpm
Output • Inductive proximity sensor
• Open collector, NPN, sinking output, max. 200 mA
• Pulses: 5 per revolution
• 9.947 pulses/m, 3.03 pulses/ft
Rated operating conditions Operating temperatur -25 … +70 °C (-13 … +158 °F)
Degree of protection IP67
Design Trailing arm assembly Painted mild steel
Wheel 160 mm (6.3 inch) diameter cast aluminum with polyurethane tread
Power supply 10 … 35 V DC, 15 mA at 24 V DC maximum
Wiring Brown + Excitation (10 … 35 V DC)
Black +Signal
Blue - Common
Interconnection wiring (to integrator) • 5 m, 3 conductor shielded PVC cable, 3x0.25mm² (23AWG), protected with 1 000 mm of flexible conduit
• 300 m (1 000 ft) maximum cable run
Approvals CE, RCM, GOST-R

Dimensional drawings

TASS dimensions in mm (inch)

RBSS

Overview

Milltronics RBSS is a high resolution, wheel-driven return belt speed sensor.

Benefits

  • Rugged design
  • IP67 rated
  • Easy, low cost installation
  • Accurate belt speed detection

Application

Milltronics RBSS monitors conveyor belt speed, with the output signal transmitted by cable connection to the integrator (Milltronics BW500, or SIWAREX FTC).

Easily installed close to the belt scale assembly, the RBSS provides a signal generated as the wheel on the sensor rotates on the return belt. To secure this cost-effective unit in place, position a cross bar between stringers - either just before or after a return belt idler, or use the optional mounting bracket. The weight of the RBSS ensures positive rotation of the wheel in the middle of the return belt, and pulses from the magnetic sensor are generated by the rotation of the 60 toothed speed sprocket driven by the wheel.

The RBSS output can be applied to any Milltronics belt scale integrator.

Design

RBSS installation

Dimensional drawings

RBSS dimensions in mm (inch)